polyurethane compression and rolling

Burian

The packaging machine designed for compressing and rolling stacked polyurethane blocks and sheets. The latest addition to the Dolphin Pack family of volume-reduction machines: it combines the power of a hydraulic press with the innovative ANDER ROLL R BL rolling machine to reduce the product’s original volume by up to 80% and cut packaging costs in half.

−80%

Volume Reduction

−50%

Packaging Costs

1 piece/90 seconds

Cycle Speed

The Solution

Flatten, roll up, and cut costs in half.

BURIAN is the latest addition to Dolphin Pack’s family of volume-reduction machines. It combines the power of a hydraulic press—capable of compressing blocks flat to minimize their volume before the rolling phase— with the innovative Ander Roll R BL, which, thanks to its robust structure, ensures the rolling of blocks made of both conventional polyurethane and viscoelastic foam. The use of stretch film during the rolling phase keeps the block packaged without the need for sealing bars, while for flat packaging, a very thin PE film—as thin as 25 microns—can be used: this makes it possible to cut packaging costs in half while still reducing the product’s original volume by up to 80%.

Dual Technology

Hydraulic press + Ander Roll R BL.

Two technologies in one machine: maximum flat compression and robust wrapping with stretch film.

Compression

Hydraulic press

Up to 80% off

The hydraulic press flattens the blocks, reducing their volume as much as possible before rolling, which has a direct impact on storage and transportation.

Rolling

Ander Roll R BL

Stretch film

The Ander Roll R BL winding machine, with its sturdy construction, winds blocks of conventional and visco polyurethane using stretch film: no sealing bar is required.

Technical Specifications

The numbers that drive purchasing decisions.

Performance varies depending on the size and type of the packaged product.

Performance

Cycle Speed
1 piece / 90 sec
Features
Packaging · Compression · Rolling
Volume Reduction
Up to 80%
Packaging Savings
Up to 50%

PRODUCT DIMENSIONS

Products
Stacked blocks and slabs of various sizes

OPERATIONAL STATUS

Compression
Hydraulic Press (Horizontal)
Rolling
Ander Roll R BL
Film winding
Extendable (without welding bars)
Packaging film

Thin PE up to 25 microns

Packaging
Automatic, with no manual steps required
Maintenance
Staircase and walkway included

What does it package?

Polyurethane blocks and sheets, both conventional and viscoelastic.

Designed to package, compress, and roll up blocks in the polyurethane processing sector.

Polyurethane blocks

Conventional polyurethane, flattened and rolled to minimize its volume.

Viscoelastic / Memory Foam Blocks

The Ander Roll R BL winding machine can also handle visco blocks thanks to its sturdy construction.

Stacked Slabs

Ability to wrap and compress stacked sheets of various sizes.

Applications

For manufacturers of polyurethane blocks who want to reduce costs.

The combination of compression and stretch-wrapping is transforming logistics and packaging costs.

Cut packaging costs in half

The use of thin PE film (up to 25 microns) and stretch film can reduce packaging costs by up to 50%.

Maximum volume reduction

Flat compression + rolling reduce the original volume by up to 80%: more blocks per pallet and lower shipping costs.

Polyurethane Production

Ideal for manufacturers of conventional and visco polyurethane blocks who are looking for a single automatic machine to package, compress, and roll the blocks.