Compression & Rolling Line
Esper Performance
The production line that combines a powerful press for compressing polyurethane foam mattresses, contoured foam products, and sofas (sofa-in-a-box)—already placed in preformed bags—with the Ander Roll, which rolls them up professionally. The result is high-quality packaging, maximum space savings, and efficient handling for transport and storage.
2 pcs/min
200–500 mm
Versatility
various processable products
THE SOLUTION
Less volume, professional packaging, same quality.
Esper combines compression and rolling in a single line, designed for manufacturers of mattresses, molded products, and sofas made of flexible polyurethane who want compact, high-quality packaging. The press drastically reduces the bulk of the pre-bagged product, while Ander Roll rolls it into a compact roll, ready for storage and shipping. All this while maintaining the quality of the final product and reducing transportation costs.
The Dual Action
It compresses and rolls in a single process.
Compression
Press
Reduced volume
The press compresses the pre-bagged product, significantly reducing its bulk to lower storage and transportation costs and achieve an effective reduction in volume.
Rolling
Ander Roll
Ø 200–500 mm
Technical Specifications
The numbers that drive purchasing decisions.
Performance varies depending on the size and type of the packaged product.
Performance
OPERATIONAL STATUS
Additional film being unwound
Stretch film
Polyurethane, viscoelastic/memory foam, springs
Product Dimensions
Mattresses, contoured in various sizes, and sofas made of PU foam
What does it package?
Mattresses, contoured foam pieces, and sofas made of flexible polyurethane foam, rolled up into a compact format.
Conventional polyurethane
Viscose / Memory foam
Springs
Compressed and rolled while maintaining the quality of the spring-loaded product.
APPLICATIONS
For those who want to optimize logistics and transportation.
Rolling up mattresses, contoured mattresses, and sofas drastically reduces their bulk: more products per pallet, lower shipping costs, and new sales channels.
Reduction in Transportation Costs
E-commerce Sales
The rolled-up, compact format is the standard for online sales of sofas (sofas-in-a-box) and mattresses, making it ideal for expanding your business into new channels.