Automated Line · Mattresses
Etesian Double Roll
It packs, compresses, folds, and rolls single and double mattresses and mattress toppers, with the unique ability to roll polyurethane foam-only products twice for maximum volume reduction.
200–550 mm
Adjustable final diameter
4 modes
Operating in a single machine
0
Manual Operations
How It All Began
Two Ander Roll winding machines, a single production line.
Introduced in 2021, the Etesian Double Roll combines two Ander Roll winding machines into a single solution.
The second winding machine allows polyurethane foam-only products to be wound a second time, resulting in smaller final diameters without compromising quality.
Operating Procedures
Mode 1
Packaging only
3 pcs/min
The product is wrapped in film without being compressed or rolled up.
Mode 2
Packaging, Compression, and Rolling
2 pcs/min
The mattress is compressed and rolled up once.
Mode 3
Packaging, Compression, Folding, and Rolling
1 piece/40 seconds
It adds a folding step to further reduce the volume.
Mode 4
Double winding
1 piece/30–35 seconds
The exclusive Double Roll mode: a second rolling pass for products made entirely of polyurethane foam, with a maximum height of 250 mm.
Technical Specifications
The numbers that drive purchasing decisions.
The specifications vary depending on the type of polyurethane (density, hardness, quality) used in the mattress. The final achievable diameter depends on this factor.
Performance
Speed – packaging only
3 pcs/min
Speed – framing + compression + roll
2 pcs/min
Speed – feeding + folding + rolling
1 piece / 40 seconds
Double winding
1 piece/30–35 seconds
PRODUCT DIMENSIONS
Final diameter
200–550 mm
Supported Formats
Single, double, mattress topper
Maximum height for double winding
250 mm
OPERATIONAL STATUS
Machine Type
Automatic
Manual Steps
No one
Side Welding Bars
Automatic adjustment based on product size
Film Editing
Automatic
Structure
Sturdy, for long-lasting durability
Material Compatibility
Not all mattresses perform the same way.
Springs
Custom packaging and compression.
Conventional polyurethane
Standard PU: quick compression. They can be rolled up twice.
Memory Foam / Visco
High density: slower compression.
Hybrids
A combination of springs and foam.
APPLICATIONS
For those who want maximum volume reduction.
Lines with high product variability
Companies that manufacture mattresses and toppers of various sizes and materials on the same production line.
Products Made Entirely of Foam
Manufacturers of 100% polyurethane mattresses and mattress toppers who want the final diameter to be as small as possible.
No manual intervention required
Companies that want to fully automate packaging, compression, and rolling.