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Automated Line · Mattresses

Etesian Smart Hybrid

The compact, hybrid line that wraps, compresses, folds, and rolls mattresses in plastic film or paper—without any additional modules. Made in Italy.

1 piece/40 seconds

Maximum speed for the folding cycle

100%

automatic packaging

100%

Made in Italy
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WHY CHOOSE ETESIAN SMART HYBRID​

The Answer to the New Demands of the Bedding Market

The bedding industry has undergone a profound transformation: manufacturers today require systems that are increasingly compact, energy-efficient, and capable of reducing the use of packaging materials without compromising compression performance.

Dolphin Pack responded with a solution based on the expertise behind the Etesian line: Etesian Smart Hybrid, the mattress packaging machine that combines high performance, a compact footprint, and compatibility with both plastic film and paper in a single hybrid line made in Italy.

In a single, compact system, the Etesian Smart Hybrid allows you to package, compress, fold, and roll single and double mattresses, optimizing operating costs and shortening the payback period on your investment.

Why Choose It

The Benefits of Etesian Smart Hybrid

Compact size

Compact layout designed to integrate easily into production lines with limited space, without compromising performance.

Plastic + Paper Hybrid

No additional modules required: simply load the material of your choice to switch between plastic film and paper.

High cycle speed

Up to 2 units per minute for packaged, compressed, and rolled mattresses. 1 unit every 40 seconds with a complete folding cycle.

Maximum volume reduction

It significantly reduces the volume of products, optimizing storage and transportation space and helping to lower logistics costs.

Energy Efficiency

Designed to optimize energy efficiency and reduce plastic film consumption, thereby lowering operating costs.

High flexibility

Designed to handle products of various sizes and characteristics, it easily adapts to different production needs.

How It Works

Two operating modes—
—in a single system

The packaging system is fully automatic, with no manual steps. The self-adjusting side sealing bars adapt to different product sizes, while the automatic film cutting ensures uninterrupted operation.

The rotator with integrated folder is equipped with a centering system that ensures precise and safe loading of the mattress.

01

COMPACT CYCLE

Packaging

Compression

Rolling

2 pieces per minute

High-Productivity Cycle

02

Complete Cycle with folding

Packaging

Packaging

Folding

Rolling

1 piece / 40 seconds

Maximum volume reduction

Technical Specifications

Zero modules. Zero compromises.

Performance

Speed – packaging only
3 pcs/min
Speed – feeding + compression + rolling
2 pcs/min

Speed — feeding + compression + folding + rolling

1 piece / 40 seconds

PRODUCT DIMENSIONS

Final diameter (Conf. B – without fold)

200–450 mm

Final diameter (Category C—with fold)

200–450 mm
Supported mattress sizes
Single, double, mattress topper

Packaging

Standard packaging material

PE Film Packaging Machine + Stretch Film Winding Machine

Packaging Material (Smart Hybrid)

Polyethylene-coated packaging paper + 100% roll paper

Additional Modules for Material Changeover
No one
Adjustment of Sealing Bars
Auto (Auto Mode)
Film Editing
Automatic

Operations

Manual Operations Between Cycles
None
Change Format
Automatic
Centering System
Integrated into the rotator with a bender
Integration with an existing line
Yes, on a project basis