Automated Line · Mattresses
Etesian
It packages, compresses, folds, and rolls any mattress in a continuous flow without any manual operations between stages. One machine, three configurations, zero bottlenecks on the line.
1 piece/40 seconds
Maximum speed for the folding cycle
200–550 mm
adjustable final diameter
0
Manual Operations
Operating Configurations
Three ways to work. Just one machine.
Etesian is configured for three distinct operating cycles. Select the mode to view the sequence of active phases, the cycle speed, and the ideal use cases.
Operational Workflow — Configuration A
3 pcs/min
Maximum cycle speed
Output: flat-packed mattress
Output: flat-packed mattress
Operational Workflow — Configuration B
2 pcs/min
Cycle speed
; Output product: compressed roll, diameter 200–550 mm
; Output product: compressed roll, diameter 200–550 mm
Operational Flow — Configuration C
40 sec/each
1 piece every 40 seconds
Output product: folded roll, ø 200–550 mm
Output product: folded roll, ø 200–550 mm
Maximum compression, including folding
Configuration C is the complete cycle: packaging, compression, folding, and rolling. It produces the most compact roll possible—ideal for premium e-commerce packaging and boxed shipments.
Ideal Use Cases
- E-commerce with delivery in a box to the customer’s home
- Mattresses for box packaging by major brands
- Transcontinental exports using optimized containers
1/40 sec
Cycle Speed
ø 200–550
Roll Diameter (mm)
Technical Specifications
The numbers that drive purchasing decisions.
All data in this table is collected from systems in operation. The speeds listed refer to standard conditions.
Specifications vary depending on the system configuration and the type of mattress.
Performance
Speed — packaging only
3 pcs/min
Speed — framing + compression + roll
2 pcs/min
Speed — feeding + folding + rolling
1 piece / 40 seconds
PRODUCT DIMENSIONS
Final diameter (Conf. B — without fold)
200–550 mm
Final diameter (C configuration — with bend)
200–550 mm
Supported mattress sizes
Single, double, mattress topper
PACKAGING
Standard packaging material
PE Film Packaging Machine + PE Film or Stretch Film Winding Machine
Adjustment of Sealing Bars
Auto (Auto Mode)
OPERATIONAL STATUS
Manual Operations Between Cycles
None
Change Format
Automatic
Integration with an existing line
Yes — on a project basis
Material Compatibility
All product types compatible with ETESIAN.
SPRING
Spring Mattresses
Memory Foam / Visco
High density — slow and uniform compression
Polyurethane foam
Conventional PU
Hybrid Mattresses
Mattress toppers and thin mattresses
Thin profiles
APPLICATIONS
For manufacturers, for sellers, for shippers.
Etesian is installed by leading bedding companies in Europe, the Americas, Asia, and Australia. Its applications span every distribution model in the industry.
Producers Who Sell Directly
Companies that manufacture and ship directly to the end consumer, requiring compact roll-packaging for home delivery.
E-commerce and marketplaces
Online sales platforms that require roll-packs in boxes, with smaller final diameters and premium packaging for unboxing.
Mass Merchandising and Retail
Retail chains that display the product rolled up in-store or require flat-pack delivery.
International Exports
Manufacturers who ship by container to distant markets. Roll-pack compression maximizes the number of units per container and reduces ocean freight costs.
Green-First Manufacturers
Companies with ESG goals and plastic reduction commitments that need to switch to recycled paper without affecting productivity or operating costs.
High-volume lines
High-volume production facilities that require full automation, zero downtime for format changes, and integration with existing handling systems.
Recommended configuration: Maximum throughput