Automated Line · Mattresses & Bedding
Custom packaging for mattresses and bedding.
Packaging machines designed for the sleep industry: mattresses, pillows, and mattress toppers. Rolling, compression, and vacuum packaging transform bulky products into compact packages that are easy to store and ship, with a finish that enhances the brand’s appeal on the shelf.
Packaging in the Bedding Industry
The rest is shipped in a single package.
Packaging machines designed for the sleep industry: mattresses, pillows, and mattress toppers. Rolling, compression, and vacuum packaging transform bulky products into compact packages that are easy to store and ship, with a finish that enhances the brand’s appeal on the shelf.
Dolphin Pack has been in the bedding industry for over 50 years. During that time, we have seen materials undergo profound changes—from traditional foam to memory foam, from latex to spring mattresses—and we have always adapted our solutions accordingly. Today, we are one of the Italian manufacturers with the widest range of mattress packaging solutions.
Every project starts with an actual sample of the product: we test it at our plant in Affi, measure the forces involved, define the compression and speed parameters, and then design the machine.
OUR HANDLING SYSTEMS for Mattresses & Bedding
Material Handling Systems
Handling systems that can be integrated into most packaging machines.
De-Stacker
Automatic destacking system for integration into production lines for mattresses, polyurethane foam, and furniture products
Stacker
Automatic stacking system for integration into production lines for mattresses, polyurethane foam, and furniture products
Accessories and add-ons
Enhance your Dolphin Pack machine with accessories and handling systems to optimize packaging, product handling, and product flow
Our Packaging Machines for Mattresses & Bedding
Packaging Machines
Ora
Semi-automatic system for packaging mattresses and toppers that are manually inserted into preformed PE bags
Mistral 3B MT
Automatic machine suitable for packaging mattresses and mattress toppers
Zephyre SV
Packaging machine designed for flat vacuum compression of polyurethane foam products, which are manually loaded into preformed bags
Mistral 3B SV Pillow
Packaging machine suitable for flat vacuum compression of cushions and small polyurethane foam products
Ander Roll
Machine designed to roll up mattresses and toppers that are manually inserted into preformed PE bags
Pressa + Ander Roll
Machine designed to compress and roll up mattresses and mattress toppers that are manually placed into preformed PE bags
Esper Performance
Machine for compressing and rolling mattresses, molded products, and sofas made of flexible polyurethane
Etesian
Automatic machine designed for packaging, compressing, folding, and rolling mattresses and mattress toppers
Etesian Smart Hybrid
An eco-friendly, automated machine designed to package, compress, fold, and roll mattresses and toppers while eliminating the use of plastic
Etesian Double Roll
Automatic machine designed to package, compress, fold, and roll mattresses and toppers twice
FAQ
Frequently Asked Questions About Mattress and Bedding Packaging
What types of bedding products can be packaged?
The bedding line features mattresses, pillows, cushions, mattress toppers, and other bulky or flexible products made of conventional polyurethane, memory foam, springs, or hybrid materials.
How much can you reduce the volume of a mattress?
The reduction in volume depends on the type of product, as well as the mattress’s dimensions, density, and structure. Our solutions make it possible to significantly reduce the product’s volume by up to 80%, optimizing storage and transportation.
What is the final diameter of a rolled-up mattress?
The final diameter, depending on the type of machine, is adjustable from 200 to 550 mm. The value depends on the type of polyurethane used in the mattress—specifically, its density, firmness, and quality.
Are there solutions for vacuum-compressing mattresses flat?
Yes, our product line includes solutions for compressing and vacuum-packing mattresses and mattress toppers. Our team can recommend the most suitable machine based on the product and production volumes.
Can I adjust the compression level?
Yes. The compression ratio can be adjusted based on the product’s characteristics and the desired final volume, tailoring the process to different production needs.